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Shipley
mill has five floors. In order to see how she works, it is best to
start at the top
and work your way downwards. Climb up four flights, and you will
reach the top of the Mill to
start your tour.
The
Bin Floor
The
top floor of the smock tower is known as the bin
floor, as around the floor are the bins into which
the sacks of grain can be tipped, so that it can
be fed into the millstones below. Above your head,
you can see the cap, and the curb round which
it slides to bring the sails into the wind. In the
cap is the cast iron windshaft on which the sweeps
turn. Mounted on the windshaft is the huge
wooden gear known as the brakewheel, so
called because round its rim is the wooden brake
which is used to stop the mill. The brake is
operated by the long iron brake lever, which can
be raised by pulling the brake rope from the stage
at the second floor level.
The
brake wheel is fitted with wooden cogs made
of hornbeam, each one individually mortised into the rim of the
wheel. These cogs mesh with a
horizontal iron gear, known as the wallower. Most of the gearing
in the mill is wood against
iron, which is why the Mill is so quiet in operation that you will
not hear her turning. The brakewheel
cogs were renewed in 1990, as the old ones were
showing signs of wear. The wallower is mounted on the top of the
upright shaft, which is a
20ft long piece of oak, extending through the floor to drive the
machinery below.
The
Sack Hoist
Also
on the bin floor is the mechanism for operating the
sack hoist, which is used for bringing sacks of grain
up to the top of the mill.
Pulling the rope raises the end of the
hoist drum until the conical end makes
contact with the wooden cone under the wallower. The drum will
then start to turn, winding up the
hoist chain, and with it the sack of corn which has been
fastened to its end.
The sack will push its way through
the traps on each floor until it reaches the
bin,
or dust floor, where the miller can detach it and pour the contents
into the appropriate bin.
There are eight bins
on this floor - see how many you can find when you visit!
The
Stone Floor
Go
down the ladder, and you will reach the stone
floor. Here you will see the millstones which do the actual
grinding of the corn. There
are three pairs of millstones, one
of which is opened up so that you can see
how it works. Each pair of
millstones consists of a bedstone, which is stationary, and a
runner
stone, which rotates
above it. The runner stone is
driven from below, through gearing, and the grain is fed into the
eye, the hole in its centre,
from which it passes outwards, being ground between the faces of
the stones. The grinding is done by the flat
areas of the stones, which are picked with a series of small
furrows
or groves. The furrows
serve to allow a current of air to pass
through the stones, to
keep the meal cool while it
is being ground. The stones weigh up to three-quarters of a ton
each, so to lift them up
there is the stone crane with its curved iron arms which fit into
holes on the sides of the
stones. The miller needed to raise the
runner stone and turn it over every two to six months
to re-cut the furrows in it. This is known as
dressing
the stones. To prevent the flour from spilling
out, the stones are encased in a vat or
tun.
The bell alarm is fitted onto the vat, to warn the miller
if he is running out of grain by ringing when the
hopper above the stones is nearly empty. Also
on this floor is the flour dresser, which consists of a wire mesh
drum, inside which four brushes can rotate, forming a sort of
giant rotary sieve, to
separate the bran from the meal after it has been ground,
producing white flour, semolina & bran.
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